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Showing posts with label Balancing of Primary Forces of Multi-cylinder In-line Engines. Show all posts
Showing posts with label Balancing of Primary Forces of Multi-cylinder In-line Engines. Show all posts

Wednesday, 8 March 2017

Balancing of Coupled Locomotives


          In a coupled locomotive, the driving wheels are connected to the leading and trailing wheels by an outside coupling rod. By such an arrangement, a greater portion of the engine mass is utilised by tractive purposes. In coupled locomotives, the coupling rod cranks are placed diametrically opposite to the adjacent main cranks (i.e. Driving cranks). The coupling rods together with cranks and pins may be treated as rotating masses and completely balanced by masses in the respective wheels. Thus in a coupled engine, the rotating and reciprocating masses must be treated separately and the balanced masses for the two systems are suitably combined in the wheel.
          It may be noted that the variation of pressure between the wheel and the rail (i.e. Hammer blow) may be reduced by equal distribution of balanced mass between the driving , leading and trailing wheels respectively.

Balancing of Primary Forces of Multi-cylinder In-line Engines

          The multi-cylinder engines with the cylinder centre lines in the same plane and on the same side of the centre line of the crankshaft, are known as In-line engines.
          The following two conditions must be satisfied in order to give the primary balance of the reciprocating parts of a multi-cylinder engine:

1. The algebraic sum of the primary forces must be equal to zero. In other words, the primary force polygon must be close; and 
2. The algebraic sum of the couples about any point in the plane of the primary forces must be equal to zero. In other words, the primary couple polygon must close.

We have already discussed, that the primary unbalanced force due to the reciprocating masses is equal to the component, parallel to the line of stroke, of the centrifugal force produced by the equal mass placed at the crank pin and revolving with it. Therefore, inorder to give the Primary balance of the reciprocating parts of a multi-cylinder engine, it is convenient to imagine the reciprocating masses to be transferred to their respective crank pins and to treat the problems as one of revolving masses.

Notes:

1. For a two cylinder engine with cranks at 180°, condition (1) may be satisfied, but this will result in an unbalanced couple. Thus the above method of primary balancing cannot be applied in this case. 
2. For a three cylinder engine with crank at 120° and if the reciprocating masses per cylinder are same, then condition (1) will be satisfied because the forces may be represented by the sides of an equilateral triangle. However, by taking a reference plane through one of the cylinder centre lines, two couples with non-parallel axes will remain and these cannot wanish vectorically. Hence the above method of balancing fails in this case also. 
3. For a four cylinder engine, similar reasoning will show that complete primary balance is possible and it follows that   'For a multi-cylinder engine, the primary forces may be completely balanced by suitably arranging the crank angles, provided that the number of cranks are not less than four'. 
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